Foundries can most certainly be classed as heavy industrial sites through a variety of activities including melting, moulding, casting and finishing, all of which can create ‘nuisance dust’.

Acknowledgement of these hazardous emissions has improved over recent years / decades and as this heightened awareness continues, the measures to abate, control and monitor them follows suit. The generated dust requires careful consideration to the occupational health of the workforce. Dust collectors in the form of fabric bag or ceramic filter plants remove the contaminants from the dust laden gas. The emissions can be monitored on the outlet / clean side of the filter to verify the filter’s effectiveness.

Process guidance notes provide the regulator with the necessary framework to structure permits in a way that comply both with legal and best practice requirements.

For example, PG 2/04 (13) Statutory Guidance for iron, steel and non-ferrous foundry processes details the requirements for monitoring of dust emissions.

Foundries

How can we help support businesses in this sector?

We understand the pressures of the plant operator, whether it is a large or small outfit – a system has to be reliable.

Whatever your emissions monitoring requirement, from fixed, multi-point monitoring panels (CEMWare) or single particulate devices, as well as monthly remote reporting services (CEMWare365), we can offer the right solution for your plant.

Our continuous emission and dust monitoring packages allow foundries to ensure they are compliant with their permit and give them the confidence that the plant is performing correctly whilst raising awareness when maintenance / intervention is required.

Our team of industry experts are on hand to guide you through the process of finding an ideal solution. Contact us today for more information regarding our services and how we can help your foundry business.

PFM13

PFM13C

  • Suitable for Local Authority Part B permitted sites.
  • Compact design (with optional display), low service requirements, and a low cost solution.
  • Suitable for foundries, quarries, metal recycling, bag-filter plants, road-stone dryers & coating plants

View our PFM13 here.

    PFM20

    PFM 20

    • Suitable for Environment Agency Part A(2) permitted sites
      QAL1 / MCERTS approved qualitative dust measurement
      with lowest certified range 0-7.5 in mg/m3, Modbus 485, analog and digital outputs, connectivity for external display and operation unit.

    View our PFM20 here.

      dahs

      CEMWare DAHS

      • 17” Touch Screen Display
      • View live and historical trend data
      • Remote options by local network/ Mobile App
      • Export logged data to Excel, .csv or text file
      • Flexible input/output selection
      • Audio/Visual Alarms

       

        Why do foundries need ambient dust monitoring?

        In addition to continuous measurement from abatement plant, ambient levels can also be monitored continuously. Even where effective dust abatement plant is employed, ambient levels of dust can be significant and this is fine enough to be breathed deeply into the lungs. This can be highly dangerous and has potential to cause lung diseases. By monitoring ambient levels, it enables employers and employees alike to be aware of ambient levels and what processes affect them. Changes and improvements can then be made with quantifiable results.

        The FDS range of ambient particulate monitors can help to ensure you and your workers are not unwittingly exposed to high levels of dust and can help as part of a wider system to provide a safe working environment.

        How can CEM Solutions help?

        CEM Solutions and the team within are well versed both with the legal obligations and also the practicalities of these applications. By providing systems that are well considered, designed and integrated with site infrastructure, not only can they be used to demonstrate compliance with the permit (be they EA Part A or Local Authority Part A1 / B ) but they can also add value to the operator.

        This may simply be by easy extraction of data – providing reports that require no formatting. It could also be flexible trending of data to show / track plant performance or enable an operator to pinpoint the area of failure on a plant BEFORE the failure manifests into a forced shut down.

        Why choose CEM Solutions?

        CEM Solutions was incorporated in 2012, and we specialise in providing business with a range of products and solutions to help meet their emission monitoring requirements.

        We now have over 10 years experience in the industry and an ever-growing UK customer base. Our clients are at the core of the services we offer, and we ensure to provide a personal approach that is tailored to your business requirements.

        CEM Solutions have a highly skilled team of engineers who are experts in their field and strive to help businesses comply with their emission monitoring regulations.

        To discover more about us, or to get in touch with a member of our team, please contact us today with your query and we’ll be happy to assist you.

         

        The benefits of CEM Solutions

        Here at CEM Solutions, we have a passionate team that are here to help your business with emission monitoring requirements.

        We have the ability to design and install our turnkey solutions which are custom built to your precise requirements. All of the products we use are MCERTS approved and certified. Additionally, we also have a partnership with Dr. Foedisch and are trusted UK suppliers of his industry leading products.

        We will consult with you about your requirements, install the equipment and then configure these so they can accommodate your requirements. Additionally, we have 24-hour call-out support on site available should you require our assistance.

         
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