CEM System Installations
What does the CEM Installation & Commisioning process look like?
Pre-Installation Survey
The CEM pre-installation survey is completed on-site by experienced engineers. Whilst on site our specialists will:
- Determine suitable final locations for CEMS and calibration gas, taking into account access and egress for positioning of equipment.
- Check cable tray requirements between CEMS, the stack, and the control room.
- Investigate if suitable supplies and connections (power, comms, air supply) are available.
- Check communications and I/O requirements between CEMS and control room – DAHS/SCADA/DCS.
- Check platform and sample port requirements. This includes taking measurements of cable and sample line lengths.
Updating the ageing CEM installation in Birmingham which was first commissioned in 1991
Delivery of Equipment to Site
The required CEMS and supporting equipment will be delivered to the site and positioned in preparation for installation.
Delivery of the equipment will be scheduled to suit the requiremnts of the site.
Learn how we delivered a complete containerised solution to replace an aging system
Installation - CEM System Placement
Once delivered, the system will be installed by our team of CEMS engineers. The installation process includes:
- Arrangements for welding of stack flanges.
- Running of cable tray, cables, pipes, and sample lines between the CEMS and the stack equipment.
- Running of comms cables between CEMS and control room.
Installation - Final Connections
The final phase of the installation includes the termination of cables and pipes ran in the last phase.
The power and air supplies are then connected in preparation for commisioning of the system.
Commissioning - CEM System Configuration
Our CEMS technicians will then configure the system and begin a number of thorough tests to ensure effective and reliable operation. This process includes:
- Powering up the system.
- Initial configuration and setup.
- Functional testing.
- Signals testing.
Commissioning - Handover to Site
The 6th and final phase of the process is the handover, during which, the customer will be provided with a technical documentation pack and the commisioning report.
Training will then be provided to on-site staff at the customers premises.
Read how a new CEMS increased efficiencies for a leading global manufacturer
Why choose CEM Solutions for your CEMS install and commissioning?
Comprehensive service
We provide everything you need to meet the strictest continuous emissions monitoring requirements and legislation. From the site survey, down to commissioning – we’ve got you covered.
Flexible service
Whether you need a bespoke turnkey package or just an isolated service, we have a service package to suit your evolving requirements and business needs.
Ongoing, reliable support
Our dedication to your requirements doesn’t stop after the installation is complete, our team of expert engineers will continue to support your new system in operation.
Why choose CEM Solutions?
CEM Solutions was incorporated in 2012, and we specialise in providing business with a range of products and solutions to help meet their emission monitoring requirements.
We now have over 10 years experience in the industry and an ever-growing UK customer base. Our clients are at the core of the services we offer, and we ensure to provide a personal approach that is tailored to your business requirements.
CEM Solutions have a highly skilled team of engineers who are experts in their field and strive to help businesses comply with their emission monitoring regulations.
To discover more about us, or to get in touch with a member of our team, please contact us today with your query and we’ll be happy to assist you.
The benefits of CEM Solutions
Here at CEM Solutions, we have a passionate team that are here to help your business with emission monitoring requirements.
We have the ability to design, manufacture and install turnkey solutions from our UK production facility. These are custom built to your precise requirements. All of the products we use are MCERTS approved and certified. We work closely with trusted suppliers of industry leading products, such as ABB UK & Fuji.
We service & calibrate CEMS throughout the UK within a variety of maintenance contracts, arranged at intervals to comply (as a minimum) with manufacturers’ recommendations and MCERTS certified intervals, typically biannually or quarterly. These contracts can include 24-hour phone support and next day call-out if required.